Acrylic Fabrication

Avengers Gillette Razor Promotion Avengers Gillette Razor Promotion was made in the USA. We designed and manufactured the display within few weeks. The tight turnaround canceled out the options of anything injection molded. We routed and polished the acrylic, welded posts/stands to lift them off the display. Printed a vibrant graphic on plastic to give it that extra pop. Then manufactured an epoxy dome decal on a metallic substrate to add another level of POP. Once in the metal imprinted display it was wrapped up and bulk packed. Check out the articles written about the promotion. Boston Globe Jill Cataldo Nerd Reactor.com We can develop and manufacture these types of products around your goals. If your brand is looking for an educational allergy board or promotional products we can help you reach your goal. With over 30 years in the industry we have a full time in-house design team. Our in-house patent council will help research and protect our custom project. Plus a 400K sq. ft facility to handle your order. We can choose where to manufacture your project. We can offer you different timelines and pricing using our domestic and overseas facilities. Check out our other Injection Molded Products Check out our Video solutions from PremiumVideoBooks.com Premium Video Books is our sister company. This division of Premium Shapes designs video in print. We have several patents in this industry. Our Video Book facility is over 400,000 square feet with over 50,000 grade A screens in stock at all times. We design the perfect video book for you at no charge. We can manufacture up to 2,000 units within 15 days from art approval. With a 100% quality control and a guarantee on every book, no [...]

This Rangers season ticket holder gift had an amazing 3D effect. We took 5 different layers of plastic to give the season ticket holders something they would want to hang on their wall. We wanted to capture the same depth effect the ice has on the Madison square garden rink. I started with the Rangers print of the logo throughout the years. Then the next layer was a piece of clear plastic that featured a small silver specs of glitter. This was placed over the printed artwork. Next was a piece of 1/8" thick clear acrylic then another pieces of the silver glitter. On top we added another layer of 1/8" thick acrylic and silkscreened scratches to resemble the scratches in the ice. The final piece has an amazing wow factor that you can not capture with a camera. Feedback was tremendous. A favorite gift of many season ticket holders.    

Walking Dead Wall Clock is manufactured in the USA. Printed four color process over the entire piece and then mounted to red acrylic. The clock movement in back featured a hanger as well as battery inserted. All you needed to do was turn on the switch and pull out the protective paper in the battery. The clock movement was also made domestically in the USA.

This started out as a cool educational concept that took many turns. First quoted out domestically because of the tight deadline. There was no time for domestic tooling which means this was going to be made out of acrylic and have four color process printing on each side. While we were making some domestic samples with direct printing on acrylic and versions with a 2 color silkscreening, we were also quoting at our overseas facility. Due to the amount of labor and printing the overseas facility actually was a faster bet. Without a PO our facility took the gamble and started the tooling. Once the tooling was finished (in under two weeks) we made a few samples and rushed them to the client with unapproved artwork. The samples were a hit and the next step was to decide on the grain of the sand. It needed to resemble sugar so we went thought a few samples of real white sand and manufactured sand. They chose the natural white sand. The final samples came in and everything was a go. The deadline was a little tighter and we now were producing the cubes 7 days a week with double shifts. At this point it was obvious this order would not of happened if we had not gambled on the tooling. With custom jobs like this one there are always hidden things that come up and need immediate attention and immediate solutions. For this job it was the dust that came with the tons of natural sand. We implemented several cleaning stations and drying stations that rinsed, cleaned and dried the tons of sand to make the cubes crystal clear. Once in final production we even delivered [...]

Tyvaso Acrylic Pharmaceutical Display was designed around the materials supplied by the agency. The Tyvaso Acrylic Pharmaceutical Display was made in the USA and custom design around the Tyvaso brand.

We were tasked with matching a photo of a crashed mini Cooper to help them market their additional coverage. This project had sat on the agency's desk for 3 years as they could not find a solution. We took this on and within a week sent the following Mini Cooper back to the agency. They were extremely happy with the results. We used a 2" thick black acrylic block, skateboard grip tape to resemble asphalt. Then to get the die cast metal Mini Cooper to bend we had to use a map gas torch. A few weeks had past and we did not hear from the agency and then we received a delivery. The delivery man asked if we were opening a toy store. I was puzzled and asked why he would ask such a question. He opened his rolling gate door to reveal 465 Mini Cooper models. These arrived before the final purchase order but it was a fun pause in our day. These models shipped across the country to the dealerships and was a great success in growing their additional coverage.